Chemical

Chemical

temp info

our projects

Performance
Outlet water requirements

(Kemerovo)​ water treatment / 2020

KOJSC Azot 

Under this project, the outdated conventional clarifiers that pretreat river water were upgraded with the Dyclar dynamic clarifiers. The Dyclar clarifiers allowed to increase capacity of clarified water supply to the demineralization unit.

Process
  • DYCLAR Dynamic Clarification
Capacity
  • 550 m3/h
Equipment
  • Dyclar Dynamic Clarifier
Services
  • Detailed Design & Documentation Development
  • Industrial Health & Safety Protocol Review
  • Equipment Supply


( Kemerovo, Sibur Group) Water treatment / 2014

KOJSC Azot 2014

Under this project, the existing equipment was modernized from a 4-train demineralization system to an ion exchange system. Co-current SAC-H -> SBA-OH -> DEGAS -> SAC-H > SBA-OH design was replaced with counter-current SAC-H -> DEGAS -> WBA SBA-OH design. Each train is comprised of a 3.4 mm strongly acidic cation exchange filter in a form of H+ (loaded with KU-2-8 cation ion exchange resin) and anion exchange filter of the same diameter (loaded with AV-17-8 strong base anion exchange resin) and a weak base Purolite® РРА100. 

The counter-current ion exchange process allowed for the following: ​

  • 2 to 3 times reduction in process equipment used for treatment such as filters, pumps, and valves as well as reduction in piping and tankage volume

  • 1.5 to 2 times reduction in chemical consumption​ (acids & alkali)

  • 2 to 4 times reduction in water consumption utilized for own use and for chemical water treatment unit as well as reduction of mineral wastewater volume

Process
  • Dyclar Counter-current Ion Exchange with an Additional Bed
Capacity
  • 650 m3/h
Equipment
  • SAC (in the H+ form) and SBA (in the OH- form) of 3.4 mm diameter
Services
  • Detailed Design & Documentation Development
  • Industrial Health & Safety Protocol Review
  • Equipment Supply

Parameter Value
Sulfuric Acid Specific Consumption (g/g equiv.) 100-110
Caustic Soda Specific Consumption (g/g equiv.) 60-65​


WATER TREATMENT in CHEMICAL industry/ 2019

Kazanorgsintez

Supply and installation of Dyclar clarification filters and reverse osmosis units to the chemical water treatment facility.

Process
  • Dyclar Dynamic Clarification & Reverse Osmosis
Capacity
  • 200 m3/h 
Equipment
  • Dyclar Dynamic Clarifying Filter
  • Reverse Osmosis Units 
Services
  • Equipment Supply & Installation

(EUROCHEM)​ water treatment / 2018

Phosphorit Industrial Group

The river water treatment system within the chemical treatment facility was modernized. Under this project, the Dyclar process replaced the outdated conventional clarifiers that treat foul waters of the Luga River. Upon installation of Dyclar technology, the water turbidity, iron and aluminium content dropped to zero while the water color dropped below 5 PCU.

Process
  • DYCLAR Dynamic Clarification/span>
Capacity
  • 160 m³/h
Equipment
  • 2 pcs DOF–2.6-0 (Dyclar Dynamic Clarifying Filter)
Services
  • Evaluation of Existing Conditions
  • Budget Development & Tracking
  • Design Development 
  • Equipment Supply & Installation
  • Startup & Commissioning
 Parameter       Feed water        Effluent
Turbidity (FTU)        5.2        0
Color (PCU)        Above 70        Below 5
Total alkali, ​ (mg-equiv./dm3)
       3        1.5
Iron (mg/dm3)        0.2        <0.01 mg/l
Aluminium (mg/dm3)        0.3        <0.02 mg/l
рН        8.1        6.4
Oxygen Consumption (mgО2/dm3)        19.5        4.2
Min Temperature (degree Celsius)        +5             +5


WATER TREATMENT IN CHEMICAL INDUSTRY / 2017

Kazanorgsintez 2017

An advanced water demineralization project was implemented at the Ethylene Production Plant. For production of a demineralized condensate with a maximum electric conductivity of 0.2 µS/cm, the Dyclar technology with mixed-bed exchanger (MB) and strong acid cation exchanger (SAC) were selected.

 Outcomes: ​​

  • The steam condensate purifier capacity of 330 m3/h.​

  • Capacity Range: 10-110%. ​

  • Continuous Operation​

  • Highly Demineralized Condensate with Output Electric Conductivity of 0.06-0.09 µS/cm.

Process
  • Mixed-Bed (MB) Ion Exchange
Capacity
  • 330 m3/h
Equipment
  • Dyclar MB (H+/OH-) Ion Exchange and SAC Filter (in the H+ Form)
Services
  • Equipment Supply
 Parameter     Foul Condensate Quality​      
         Inlet​      Effluent
Electric Conductivity, µS/cm      10-15      0.06-0.09
Sodium (mcg/dm3)       100-150      5-10
Silicic Acid (mcg/dm3)      100-150      7-12

(Sibur)​ water treatment / 2016

Voronezhsintez-Kauchuk

Under this project, the chemical water treatment process within the Workstation 24а-106 was upgraded. ​
The outdated conventional clarifiers were replaced with Dyclar dynamic clarifiers, reducing the suspended solids content in the treated effluent by 90-95% and significantly decreasing volume of produced wastewater.

Process
  • DYCLAR Dynamic Clarification
Capacity
  • 480 m³/h
Equipment
  • Dyclar Dynamic Clarifiers (conventional clarifiers (3K-3.4-0.6 / 4 units) were upgraded to dynamic clarifiers (3.4-0.6 / 3 units) and a volumetric reactor (3.4-0.6 /1 unit).
  • Dynamic Clarifier Capacity of 50 – 225 m³/h (each)


Water circulation system makeup / 2013

Neftehim LTD (Kazakhstan)

Construction of a makeup water treatment unit for recycling water supply system: units BOV-1 and BOV-2. Integration of feed water (river and recycled water) purification system that allowed to meet specified water quality standards.    

Process
  • DYCLAR Dynamic Clarification
Capacity
  • 75 m3/h
Equipment
  • DOF - Dyclar Dynamic Clarifier (diameter: 1.5 m)
Services
  • Design Development
  • Equipment Supply
  • Project Oversight
  • Startup & Commissioning

Quality Parameters
  • Purified Water Quality: NTU<1, SDI<2.5, 
  • Effluent Suspended Solids < 1 mg/l; Fe <0.01 mg/l; Al<0.02 mg/l
  • Feed Water Quality:
  • Turbidity ~ 25-35 mg/l;
  • Suspended Solids: 35 mg/l;
  • Iron: ~2 mg/l
  • Aluminium: ~0.5 mg/l

Neftehim LTD (Kazakhstan)

Water treatment / 2012

Kazosfat

Under this project, the chemical water treatment unit was retrofitted with reverse osmosis technology.

Process
  • Reverse Osmosis
Capacity
  • 270 m3/h
Equipment
  • Reverse Osmosis
Services
  • Design Development
  • Project Oversight
  • Equipment Supply
  • Startup & Commissioning

Kazosfat